An IATF 16949:2016 and ISO 9001 : 2015 Certified Company

Home »
Resistance
Welding Products » High Copper Alloys »
Types of Copper Alloys
Chromium Zirconium Copper Alloys
Chromium zirconium copper alloy is used in
areas where good mechanical properties are required to work in high
electrical and thermal conductivity. This is a high strength, seam, high
conductivity alloy for spot, butt and projection welding which is ideal for
plain as well as coated and galvanized sheets.
Standards
- Indian Standard: IS 8365
- International Standards: ASTM C-18150, DIN 17666 WN 2.1293, BS 2874
CC 102, ISO CuCrZr, BS EN CW106C
Chemical Composition
- Cr = 0.5 -1.2 %
- Zr = 0.03 -0.30%
- Cu = Balance
Mechanical Properties
|
T.S. |
Y.S.0.2 |
E % |
Hardness |
|
M.P.A. |
M.P.A. |
|
HRB |
|
Min |
Min |
Min |
Min |
Rods < Dia 40 |
490 |
390 |
8 |
75 |
Rods >Dia 40 |
400 |
350 |
10 |
68 |
Wheels/Forgings |
350 |
260 |
15 |
65 |
Physical Properties
Density |
8.9 g/cc |
Thermal Conductivity : |
>0.77 cal/cm.cm²/s/°C |
Electrical Conductivity : |
>75% IACS |
Softening Temp. : |
500°C |
Nickel / Cobalt Beryllium
Copper Alloys
Nickel / Cobalt Beryllium Copper Alloy is a
high strength alloy and is ideal for spot and seam projection welding of
high temperatures and high strength stainless steel.
Standards
Indian Standard: IS 8365
International Standards
ASTM B 441 |
C-17510 |
C-17500 |
-- |
Din 17666 WN |
2.09 |
2.13 |
appr.2.1285 |
ISO |
CuNi2 Be |
CuCo2Be |
CuCoiNibe |
BS EN |
CW 104 C |
CW 110 C |
CW 103 C |
Chemical Composition : (%)
NiBeCu |
CoBeCu |
CoNiBeCu |
Ni= 1.4 -2.2 |
Co = 2.0-2.7 |
Co = 0.8-1.3 |
Be = 0.2 -0.6 |
Be = 0.4-0.7 |
Ni = 0.8-1.3 |
Cu = Balance |
Cu = Balance |
Bc = 0.4 -0.7 |
|
|
Cu = Balance |
Physical Properties
Density |
8.8g/cc |
Thermal Conductivity |
>0.47 cal/cm.cm²/s/°C |
Electrical Conductivity |
> 45% IACS |
Softening Temp |
500°C |
Mechanical Properties
|
T.S. |
Y.S.0.2 |
E % |
Hardness |
|
M.P.A. |
M.P.A. |
|
HRB |
|
Min |
Min |
Min |
Min |
Rods < Dia 40 |
650 |
540 |
8 |
95 |
Rods > Dia 40 Wheels/Forgings |
590 |
490 |
8 |
92 |
Beryllium Copper Alloys
Beryllium copper alloy is a high strength
alloy with non-sparking and non-magnetic qualities. The alloy supports
outstanding metalworking, forming and machining and is suitable for the
shafts of seam welding machines, for electrode holders, inserts for dies and
load bearing components.
Standards
Indian Standard : IS 8365
International Standards
ASTM B196 C-17200, DIN 17672 WN2.1247, ISO CuBe2, BS EN CW101C
Chemical Composition: (%)
Be = 1.8 -2.1 |
Co = 0.2-0.6 |
Cu = Balance |
Physical Properties
Density |
8.3 g/cc |
Thermal Conductivity : |
>0.3 cal/cm.cm²/s/°C |
Electrical Conductivity : |
> 22% IACS |
Softening Temp. : |
300°C |
Mechanical Properties
T.S. |
Y.S.0.2 |
E % |
Hardness |
M.P.A. |
M.P.A. |
|
HRC |
Min |
Min |
Min |
Min |
1050 |
850 |
2 |
35 |
Tellurium Copper Alloys
Tellurium Copper Alloy is known for its high
conductivity (90% IACS) and high machinability (90) which makes it ideal
choice for making electrical parts that require extensive machining
especially on automatic/CNC machines. Also, this range is highly suitable
for gas nozzles and electrical components.
Standards
International Standards
ASTM B301 C-14500, DIN 17666 WN 2.1546, BS 2874 C 109, ISO CuTe, BS EN
CW118C
Chemical Composition: (%)
Te = 0.3 -0.7 |
P = 0.004 -0.012 |
Cu = Balance |
Physical Properties
Density |
8.9 g/cc |
Thermal Conductivity : |
>0.8 cal/cm.cm²/s/°C |
Electrical Conductivity : |
> 85% IACS |
Softening Temp. : |
350°C |
Mechanical Properties
T.S. |
Y.S.0.2 |
E % |
Hardness |
M.P.A. |
M.P.A. |
|
HRB |
Min |
Min |
Min |
Min |
260 |
200 |
8 |
33 |
Zirconium Copper Alloys
Zirconium Copper Alloy is a moderate
strength, high conductivity alloy used for spot and seam welding of rotor
bars & rings for electric motors, aluminum alloys & bronzes,
switches and circuit breakers.
Standards
Indian Standard : IS 8365
International Standards : ASTM C-15000, DIN 17666 WN
2.1580, BS 2874 CW 120 C, ISO CuZr, BS EN CW120C
Chemical Composition
Zr = 0.1 - 0.3 % |
Cu = Balance |
Mechanical Properties
|
T.S. |
Y.S.0.2 |
E % |
Hardness |
|
M.P.A. |
M.P.A. |
|
HRB |
|
Min |
Min |
Min |
Min |
Rods < Dia 25 |
350 |
310 |
13 |
60 |
Rods >= Dia 25 |
300 |
250 |
20 |
55 |
Wheels/Forgings |
200 |
160 |
45 |
40 R F |
Physical Properties
Density |
8.9 g/cc |
Thermal Conductivity : |
> 0.80 cal/cm.cm²/s/°C |
Electrical Conductivity : |
> 85% IACS |
Softening Temp. : |
500°C |
Nickel Silicon Chromium
Copper Alloys
Nickel Silicon Chromium Copper has Higher
strength but lower conductivity compared to CrZrCu. Suitable for spot, seam,
projection welding particularly in stainless steel and high temp. and high
strength steels. Properties and application of NiSiCrCu are same as
Ni/CoBeCu but it is a beryllium free alloy.
Standards
Indian Standard : IS 8365
International Standards : ASTM C-18000, DIN 17666 WN
2.0855, BS EN CW 111C
Chemical Composition: (%)
Ni = 1.8 - 3.0 |
Si = 0.4 - 0.8 |
Cr = 0.1 - 0.8 |
Cu = Balance |
Physical Properties
Density |
8.8g/cc |
Thermal Conductivity |
> 0.47 cal/cm.cm²/s/°C |
Electrical Conductivity |
> 45% IACS |
Softening Temp |
500°C |
Mechanical Properties
|
T.S. |
Y.S.0.2 |
E % |
Hardness |
|
M.P.A |
M.P.A. |
|
HRB |
|
Min |
Min |
Min |
Min |
Rods < Dia 40 |
650 |
540 |
8 |
95 |
Rods > Dia 40 Wheels/Forgings |
590 |
490 |
8 |
92 |
©
Premier Ingots And Metals Pvt. Ltd. All Rights Reserved (Termsof Use)
Managed and Promoted by
Adit 24x7